Sophisticated coating technology: Spray coating lines from BÜRKLE

Technology portfolio for spray coating lines

Feeding and stacking systems
Spray coating machines
UV and UV-LED dryers
Hot air dryers
Multi-level dryers

Infrared dryers
Brushing and cleaning machines
Handling systems and robotics
Conveyor technology

Spray coating machines at a glance

Spray coating machines

ROBUSeco: Ideal entry into automatic spray coating

The combination of finely crafted machine details and stable machine frames provides our customers with an ideal entry into spray coating. Equipped with two drive arms and up to 4+4 guns with optimum air flow in the coating booth, the ROBUSeco guarantees the highest possible surface quality.

Spray coating machines

ROBUSpro: Developed for industrial spray coating

Based on a linear guide with up to 8+8 guns, we offer our customers with the ROBUSpro a solution for spray coating under industrial requirements. Optimal air flow as well as lacquer recovery and belt cleaning units ensure spray coating technology at the highest level.

Spray coating machines

ROBUSpro Rotation: Industrial spray coating with rotation system

Up to 10+10 guns and a rotating application system form the basis of our ROBUSpro Rotation. In addition to the completely optimised air flow, the two different booth sizes for individual coating speeds allow for ideal spray coating results.

Spray coating lines

Broad spray coating machine portfolio for a wide range of applications

With our modular line design, we enable you to design your own individual line concept. Convince yourself of our spray coating technologies and the diverse application possibilities of our machines and line components with the help of our line overview in the hotspot element.

Flexible spray coating technology for individual workpieces, coatings and drying times

Cleaning machine

Also on this line the BÜRKLE modular system of the cleaning units can be found. For the pre-cleaning of workpieces our portfolio offers you circular brushes, sword brushes, discharge units each from above and/or below.

Spray coating machine ROBUSpro SCP 1300

The spray coating machine as a sled runner with several coating circuits is characterized by high-quality coating results with maximum flexibility. In addition to the standard one-way paper conveyor belt, the machine can also be optionally equipped with a PVC conveyor belt, lacquer recovery and belt cleaning. The large air volume in the booth also ensures clean working conditions even at higher line speeds.

"easy-Dry" - dryer from BÜRKLE

The easy-Dry RACK is the most flexible solution to realize different drying times for different types of coatings and coating systems. In order to be able to determine individual drying times for each workpiece, the RACK offers free allocation of the individual floors. In this way, any drying time is possible, from a fast throughput <2min to a long dwell time >45min.

UV line "easy-Cure"

Besides the "easy-Dry" dryers the UV lines "easy-Cure" complete the BÜRKLE drying portfolio. BÜRKLE offers different "easy-Cure" versions with variable lamp arrangement for the respective requirements depending on the geometry of the work piece, type of lacquer and speed of the unit.

Spray coating line with rack drying system from BÜRKLE

1

Cleaning machine

Also on this line the BÜRKLE modular system of the cleaning units can be found. For the pre-cleaning of workpieces our portfolio offers you circular brushes, sword brushes, discharge units each from above and/or below.

2

Spray coating machine ROBUSpro SCP 1300

The spray coating machine as a sled runner with several coating circuits is characterized by high-quality coating results with maximum flexibility. In addition to the standard one-way paper conveyor belt, the machine can also be optionally equipped with a PVC conveyor belt, lacquer recovery and belt cleaning. The large air volume in the booth also ensures clean working conditions even at higher line speeds.

3

"easy-Dry" - dryer from BÜRKLE

The easy-Dry RACK is the most flexible solution to realize different drying times for different types of coatings and coating systems. In order to be able to determine individual drying times for each workpiece, the RACK offers free allocation of the individual floors. In this way, any drying time is possible, from a fast throughput <2min to a long dwell time >45min.

4

UV line "easy-Cure"

Besides the "easy-Dry" dryers the UV lines "easy-Cure" complete the BÜRKLE drying portfolio. BÜRKLE offers different "easy-Cure" versions with variable lamp arrangement for the respective requirements depending on the geometry of the work piece, type of lacquer and speed of the unit.

Fully automatic spray coating line for the coating of doors

The heart of the line is the spray coating machine ROBUSpro rotation and the newly developed BÜRKLE control concept for the integration of robots. High flexibility and BÜRKLE engineering allow up to 5 completely lacquered doors per minute with optimal coating results.

Robotics with BÜRKLE

The YASKAWA robot is used to feed the system. It is integrated by the independently developed BÜRKLE control concept. Therefore no robotics know-how is required at the customer's site.

ROBUSpro rotation

After grinding the door surfaces, the workpieces are transferred to the spray coating machine. The rotation system of the ROBUSpro as well as the air conditioning unit ensure optimal coating results at 13m/min. Thanks to the lacquer recovery from the PVC belt and the reduced overspray, the lacquer consumption is lower than with conventional systems.

Drying technology from BÜRKLE

Before the YASKAWA Robot stacks the coating process is completed by our gentle drying technology. From handling systems and spray coating machine to conveyor technology and drying systems - BÜRKLE supplies all line components and stands for successful line engineering.

Stacking or flipping by robot

Optionally, to increase the line capacity, the door can be flipped over for a further pass through the line when stacking. This increases the capacity from 5 door sides/min to 5 completely coated doors per minute.

Spray coating line for doors from BÜRKLE

1

Robotics with BÜRKLE

The YASKAWA robot is used to feed the system. It is integrated by the independently developed BÜRKLE control concept. Therefore no robotics know-how is required at the customer's site.

2

ROBUSpro rotation

After grinding the door surfaces, the workpieces are transferred to the spray coating machine. The rotation system of the ROBUSpro as well as the air conditioning unit ensure optimal coating results at 13m/min. Thanks to the lacquer recovery from the PVC belt and the reduced overspray, the lacquer consumption is lower than with conventional systems.

3

Drying technology from BÜRKLE

Before the YASKAWA Robot stacks the coating process is completed by our gentle drying technology. From handling systems and spray coating machine to conveyor technology and drying systems - BÜRKLE supplies all line components and stands for successful line engineering.

4

Stacking or flipping by robot

Optionally, to increase the line capacity, the door can be flipped over for a further pass through the line when stacking. This increases the capacity from 5 door sides/min to 5 completely coated doors per minute.

The heart of the line is the spray coating machine ROBUSpro rotation and the newly developed BÜRKLE control concept for the integration of robots. High flexibility and BÜRKLE engineering allow up to 5 completely lacquered doors per minute with optimal coating results.

Variable system solution for automatic spray coating for carpenters

Feeding with stacking device

In the run-up to the production process, the rack trolley is loaded with workpieces. The stacking device at the infeed removes the workpieces from the trolley fully automatically and feeds them into the line. Optionally, workpieces already coated on one side can be turned over via the drum turner and the reverse side coated.

Spray coating machine

Our ROBUSeco is the ideal solution for entry-level spray coating. Equipped with a carriage system with several lacquer circuits, the user benefits from high-quality lacquering results paired with high flexibility. Upstream of the ROBUSeco in this system is an automatic cleaning unit with round brush technology.

Stacking with stacking device

After passing through the ROBUSeco spray coating machine, the coated workpieces are stacked in the tiers of the rack trolley via the stacking device. To dry the workpieces, the rack trolley is moved, for example, into a drying room and, in the case of coating on both sides, placed downstream of the loading device for the second pass.

Simple spray coating machine for carpenters

1

Feeding with stacking device

In the run-up to the production process, the rack trolley is loaded with workpieces. The stacking device at the infeed removes the workpieces from the trolley fully automatically and feeds them into the line. Optionally, workpieces already coated on one side can be turned over via the drum turner and the reverse side coated.

2

Spray coating machine

Our ROBUSeco is the ideal solution for entry-level spray coating. Equipped with a carriage system with several lacquer circuits, the user benefits from high-quality lacquering results paired with high flexibility. Upstream of the ROBUSeco in this system is an automatic cleaning unit with round brush technology.

3

Stacking with stacking device

After passing through the ROBUSeco spray coating machine, the coated workpieces are stacked in the tiers of the rack trolley via the stacking device. To dry the workpieces, the rack trolley is moved, for example, into a drying room and, in the case of coating on both sides, placed downstream of the loading device for the second pass.

High performance spray coating line for furniture parts

Preliminary grinding and roller application

Before the first coat of paint is applied by roller coating machines, the wood-based panels are first sanded and cleaned. With the base coat, the workpieces then pass through two further sanding machines to prepare them for spray coating. Following the second sanding, the furniture parts are once again cleaned of dust and dirt by a brush cleaning unit.

Spray coating

The ROBUSpro spray coating machine is technologically designed for industrial scale production and uses a linear system as coating system. With the BÜRKLE lacquer recovery system and the BÜRKLE air conditioning, the spray coating machine stands for low lacquer consumption and high output at the same time.

Multidaylight dryer

After the final coating application, the coated workpieces are transferred from the spray coating machine to the deck dryer. In addition to the drying time to be realized, this serves as a transfer tool to the second line of the spray coating line. Within the multidaylight dryer, different drying times and temperatures are made possible as required.

UV curing and turning

For drying UV coatings, a BÜRKLE UV dryer is integrated in the second strand. Subsequently, the workpieces are cooled to further processing temperature via a jet channel and turned by a drum turner for the second pass. In the second pass, the reverse sides of the wood-based panels are coated.

Spray coating line for furniture and kitchen parts

1

Preliminary grinding and roller application

Before the first coat of paint is applied by roller coating machines, the wood-based panels are first sanded and cleaned. With the base coat, the workpieces then pass through two further sanding machines to prepare them for spray coating. Following the second sanding, the furniture parts are once again cleaned of dust and dirt by a brush cleaning unit.

2

Spray coating

The ROBUSpro spray coating machine is technologically designed for industrial scale production and uses a linear system as coating system. With the BÜRKLE lacquer recovery system and the BÜRKLE air conditioning, the spray coating machine stands for low lacquer consumption and high output at the same time.

3

Multidaylight dryer

After the final coating application, the coated workpieces are transferred from the spray coating machine to the deck dryer. In addition to the drying time to be realized, this serves as a transfer tool to the second line of the spray coating line. Within the multidaylight dryer, different drying times and temperatures are made possible as required.

4

UV curing and turning

For drying UV coatings, a BÜRKLE UV dryer is integrated in the second strand. Subsequently, the workpieces are cooled to further processing temperature via a jet channel and turned by a drum turner for the second pass. In the second pass, the reverse sides of the wood-based panels are coated.

Spray coating line for the coating of doors and frame

Cleaning and coating

After manual feeding, the workpieces pass through a cleaning brushing machine to remove any dust and dirt from the surface. With the surface cleaned, the doors and frames are then coated with lacquer on one side by the BÜRKLE ROBUSeco spray coating machine, in this line with a paper belt system. Via the intelligent paint circulation system, up to 3 lacquer systems can be connected to the spray coating machine at the same time.

Drying process

The coating systems used require the combination of different drying technologies. To start the drying process with water-based coating systems, a circulating air dryer is used, followed by a jet dryer. For UV coatings, last but not least, our UV dryer has been integrated into the coating line.

Workpiece removal

After leaving the BÜRKLE UV dryer, the workpieces are removed manually via a belt conveyor. Automation systems, such as our robot or portal systems, could also be used at the unloading point and the doors could be automatically stacked. The same applies to the feeding of the painting line.

BÜRKLE spray coating line for the coating of doors and frames

1

Cleaning and coating

After manual feeding, the workpieces pass through a cleaning brushing machine to remove any dust and dirt from the surface. With the surface cleaned, the doors and frames are then coated with lacquer on one side by the BÜRKLE ROBUSeco spray coating machine, in this line with a paper belt system. Via the intelligent paint circulation system, up to 3 lacquer systems can be connected to the spray coating machine at the same time.

2

Drying process

The coating systems used require the combination of different drying technologies. To start the drying process with water-based coating systems, a circulating air dryer is used, followed by a jet dryer. For UV coatings, last but not least, our UV dryer has been integrated into the coating line.

3

Workpiece removal

After leaving the BÜRKLE UV dryer, the workpieces are removed manually via a belt conveyor. Automation systems, such as our robot or portal systems, could also be used at the unloading point and the doors could be automatically stacked. The same applies to the feeding of the painting line.

01

05

Experience BÜRKLE spray coating lines

Get first insights into our know-how

Contact now

00

ROBUSpro spray coating machine from BÜRKLE Paint spray pistols

Find the videos here

Technologies for spray coating lines – Our brochure

Please refer to our brochure for lacquering applications for further information.

Finishing Lines

pdf - 4 MB

Your advantages of our spray coating lines

Innovative machine details for easy set-up and maintenance
Intuitive and modern control technology
Surface results from dull matt to high gloss, with transparent or colored lacquers
Combination lines with roller and spray applications

Optimum coating of 3D workpieces
Turn-key solutions with different drying processes and handling systems
Energy-efficient drying in all drying processes
Two different applications for optimum coating results: Rotary and linear system